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99% Pure Nickel Sintered Felt High Surface Area Electrochemical Substrate

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    ZOPIN-Nickel-Felt
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99% Pure Nickel Sintered Felt High Surface Area Electrochemical Substrate

 

Material & Structure

· Material Grade: N6 (Pure Nickel, Ni ≥99.0%)

· Structure: Three-dimensional interconnected porous network

· Key Advantages:

Superior Corrosion Resistance: Rapid passivation forms a protective oxide layer, resisting alkali/acid environments.

Enhanced Conductivity: Lower contact resistance vs. traditional nickel mesh due to larger surface area.

Long Service Life: Stable performance in harsh conditions (e.g., AEM/PEM electrolyzers).


Technical Parameters

Standard Nickel Fiber Felt

Thickness (mm)

Tolerance

Weight (g/m²)

Porosity (%)

Breathability (L/min·dm²)

Surface Roughness (Ra)

0.15–0.30

±0.03

335–930

70 ±5

≥400 (±20%)

≤20 μm

0.40–1.50

±0.05

715–3340

75–80 ±5

≥350 (±20%)

≤20 μm

Composite Nickel Fiber Felt (Reinforced with N6 Stretch Mesh)

Thickness (mm)

Layer Structure

Fiber Felt Core

Porosity (%)

Breathability (L/min·dm²)

0.90–1.30

3-layer

0.25 mm

70 ±5

≥400 (±30%)

1.30–2.20

3–4 layer

0.40–0.60 mm

75 ±5

≥350 (±30%)


Physical & Chemical Properties

· Porosity Range: 50–80% (adjustable for optimized gas/liquid flow).

· Max Dimensions: 1500 × 1200 mm (custom sizes available).

· Chemical Composition:

Ni

C

Si

Mn

S

Fe

Cu

Others

≥99%

≤0.02%

≤0.35%

≤0.35%

≤0.01%

≤0.40%

≤0.25%

≤0.5%


Applications

· Electrolyzers:

AEM: Ideal anode-side diffusion layer (resists passivation better than Ti).

PEM/ALK: Gas diffusion layer (GDL) or electrode substrate.

· Fuel Cells & Batteries: Conductive porous substrate.

· Filtration: High-temperature/chemical-resistant media.


Customization & Quality Control

· Tailored Solutions: Adjust thickness, porosity, and dimensions.

· Cutting Precision:

Die-Cutting: ±0.2 mm (for precision components).

Laser Cutting: ±0.3 mm (large-scale batches).

Manual Cutting: ±2 mm (prototyping/self-processing).


Why Choose Our Nickel Fiber Felt?

· Optimized for Electrolysis: Balances high breathability with mechanical strength.

· Durable: Outperforms sintered mesh in cyclic loading.

· Certified: Compliant with industrial purity standards (ASTM B160/B162).





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