Metal Foam Manufacturer Technical Datasheet NICKEL WIRE MESH SERIES Material Description: Pure nickel is widely utilized in reducing media environments, exhibiting outstanding corrosion resistance across a broad spectrum of acidic and alkaline conditions. Furthermore, pure nickel possesses exceptional high-temperature stability, superior mechanical properties, and excellent thermal/electrical conductivity, making it an ideal choice for critical industrial and laboratory functions. Nickel Woven Mesh Precision woven square openings for optimal filtration and separation. Nickel Stretched Mesh Expanded diamond structures providing excellent structural integrity. Nickel Perforated Mesh Uniform punched circular patterns for robust mechanical applications. General Technical Parameters Parameter Specification Details Material Grades N4 (Equivalent to 9Ni201) / N6 (Equivalent to Ni200) Mesh Count Range 1 - 2300 Mesh Width Range 5 mm - 5000 mm Chemical Composition Matrix Element Ni + Co C Cu Si Mn S P Fe Total Imp. Value (%) ≥ 99.5 ≤ 0.1 ≤ 0.1 ≤ 0.1 ≤ 0.05 ≤ 0.005 ≤ 0.002 ≤ 0.1 ≤ 0.5 Standard Specification Dimensional Grid Mesh Wire (mm) Aperture (mm) Mesh Wire (mm) Aperture (mm) 10 0.50 2.04 80 0.12 0.18 16 0.35 1.20 80 0.18 0.13 20 0.35 0.97 100 0.10 0.154 30 0.35 0.64 100 0.15 0.10 40 0.15 0.485 120 0.08 0.11 50 0.15 0.358 150 0.06 0.10 60 0.12 0.30 180 0.05 0.09 60 0.25 0.17 200 0.05 0.077 80 0.10 0.20 250 0.04 0.06 300 0.032 0.05 350 0.03 0.04 363 0.032 0.038 400 0.027 0.036 Key Applications Chemical Filtration: Durable filters for acidic and alkaline fluid parsing. High-Temperature Sintering: Heat-treated structural carrier trays and firing meshes. Electrochemistry & Batteries: Substrate electrode mesh for fuel cells and advanced batteries. Mechanical Electronics: Electromagnetic interference (EMI) shielding layers. Water Treatment: Precision sewage screen partitions and separation units. Laboratory & Research: Tailored mesh components for institutional R&D facilities.

Zopin Engineers Design Electrochemically Active Carbon Foam for Hanbat National University Carbon foam is porous material composed primarily of carbon atoms. This unique material boasts an intricate network of interconnected pores, which can range from micro- to macro-sized, imparting it with exceptional properties such as high thermal conductivity, low density, excellent mechanical strength, and remarkable resistance to heat and chemicals. Carbon foam is typically synthesized through various methods, including pyrolysis of polymer foams, chemical vapor deposition (CVD), or the graphitization of organic precursors under controlled conditions. Reticulated Vitreous Carbon (RVC), a special type or manifestation of foamed carbon, boasts unique and exceptional performance characteristics. It combines high porosity with excellent electrical conductivity and chemical stability, making it an ideal material for a wide range of applications. Engineers from Zopin have leveraged these properties to design an RVC foam specifically for Hanbat National University. This foam is capable of undergoing three-electrode electrochemical experiments in solvents such as dichloromethane, tetrahydrofuran, and acetonitrile, demonstrating its versatility and robustness in electrochemical research. The RVC foam's high porosity allows for efficient mass transport and provides a large surface area for electrochemical reactions, enhancing the sensitivity and performance of electrochemical sensors and devices. Additionally, its excellent electrical conductivity ensures that the foam can effectively transmit electrical signals, making it suitable for applications such as electrochemical capacitors and batteries. Furthermore, the chemical stability of RVC foam allows it to withstand harsh chemical environments, making it an ideal choice for use in electrochemical cells and other devices that require long-term stability and durability.

Zopin Designs Titanium Foams with Micron Filtration Precision for Korean Battery Factory This titanium foam with micron-level filtration accuracy, tailor-made by Zopin Company for a renowned battery manufacturer in South Korea, has emerged as the ideal choice for battery separator materials due to its exceptional performance. This titanium foam boasts a high density of 300ppi and an ideal porosity of 40%, which not only ensures smooth circulation of the electrolyte inside the battery but also possesses remarkable liquid retention capabilities. During the battery's charging and discharging process, this product can effectively reduce the loss of electrolyte, thereby enhancing the battery's performance and stability. Furthermore, its unique structural design allows the battery to maintain excellent energy density and cycle life even during prolonged charging and discharging cycles. The technical team at Zopin Company has overcome numerous technical challenges to ensure the micron-level filtration accuracy of the titanium foam, enabling it to effectively block the entry of impurities and particles inside the battery, thus improving the battery's safety and reliability.

Zopin Engineers Craft a 0.3mm Large-Hole Nickel Foam for US Lab     The engineering team at Zopin has tailor-made a large-pore nickel foam with a pore size of 0.3mm for a laboratory in the United States, once again demonstrating the company's profound expertise in the field of materials science.     This nickel foam boasts uniform pores with a reasonable distribution and a porosity rate as high as 98%, ensuring excellent breathability and permeability. Additionally, its thickness reaches 15mm, providing the laboratory with more stable and reliable material support. These outstanding performances are attributed to Zopin's advanced production processes and superb technical proficiency.     Through continuous research and practice, the engineers at Zopin have successfully overcome the bottlenecks in traditional nickel foam preparation technology, achieving precise control over pore size, porosity, and thickness. This customized nickel foam not only meets the laboratory's high standards for high-performance materials but also provides powerful support for research and applications in related fields.

Zopin Engineers Innovate High Porosity Copper Foam for the University of Newcastle At the forefront of materials science, Zopin once again demonstrated its outstanding technical strength and successfully developed an innovative high-porosity large-pore copper foam. First of all, its high porosity design allows a large amount of connected space inside the material, which not only improves the breathability and permeability of the material, but also effectively reduces the density of the material and achieves lightweight. Secondly, the combination of large pore diameter and PPI (pores per inch) 50 brings a more uniform pore structure to the copper foam. This fine pore structure not only facilitates the smooth passage of fluid and reduces fluid resistance, but also increases the surface area of the material and enhances its adsorption, catalytic and other properties. Zopin's high-porosity, large-pore copper foam is gradually gaining market recognition for its excellent performance and customized services. We look forward to cooperating with more industry partners to jointly explore the application potential of this innovative material in more fields.